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Screen printing vs DTF vs DTG vs embroidery: which should you choose?

The short answer: screen printing for bigger runs, DTF or DTG for small runs and full colour, heat press for names and numbers, and embroidery for polos, hats and jackets. Here’s how to choose.

At a glance

MethodBest forWorks onGood to know
Screen printingLarger runs; bold, solid coloursT-shirts, hoodies, tote bags, workwearEach colour needs its own screen, so it gets cheaper per piece as quantity grows.
DTF (direct-to-film)Detailed, full-colour artwork in small runsAlmost any fabric: cotton, polyester, blends, hats, bagsThe design is printed on film and heat-pressed on, so it works on surfaces DTG can’t.
DTG (direct-to-garment)Photo-quality prints, one-offs and small batchesCotton t-shirts and hoodiesInk goes straight into the fabric. No setup, so even one piece is practical.
Vinyl heat pressNames and numbers, short runsTeam jerseys and uniformsCut from vinyl and pressed on. Ideal for personalising each jersey.
EmbroideryA premium, durable, professional finishPolos, hats, jackets, outerwear, workwearYour logo is stitched in thread. The classic choice for staff uniforms and caps.

1. How many pieces?

Small runs and one-offs suit DTF or DTG. Larger runs usually favour screen printing.

2. How many colours?

A few solid colours suit screen printing. Photos, gradients and many colours suit DTF or DTG.

3. What garment?

Polos, hats and jackets look best embroidered. T-shirts and hoodies are usually printed.

Still not sure? Send us the garment, quantity and artwork and we’ll recommend the method. See screen printing, embroidery and all custom apparel.

Questions we get

What is the cheapest way to print custom t-shirts?

For larger quantities, screen printing usually costs the least per shirt. For a handful of shirts or a full-colour design, DTF or DTG avoids screen setup and is often cheaper overall.

Is embroidery or printing better for a company logo?

Embroidery suits polos, hats and jackets where you want a premium look that lasts. Printing suits t-shirts and hoodies, larger designs and bigger runs.

Which method is best for team jerseys?

Screen printing or DTF for the team logo, and vinyl heat press for individual names and numbers. Embroidery or patches work for crests.

Can AllRush do all of these in Calgary?

Yes. AllRush does screen printing, DTF, DTG, heat press and embroidery in its own shop in NE Calgary, so we can recommend the method that suits your job instead of the one we happen to have.

Get an apparel quote

Tell us the garment, quantity and deadline, and attach your artwork. We’ll recommend the right method.